CFD and FEM Simulations - Cost-Effective with Open Source Tools

For over 10 years, we have been combining project work and software development for numerical simulations. Examples of our work in the following areas can be found below:

Calculation software
Maritime Hydrodynamics
Turbomachinery and Propellers
Thermodynamics
Hydrology
Structural Strength

Custom-made Calculation software

  • Unsere Dienstleistungen

    Our Services

    InsightCAE We implement automated calculation workflows according to your wishes and specifications. We can easily provide and maintain these as add-on modules for InsightCAE. Here are some examples of apps we have developed for our customers:

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  • InsightCAE – Dokumentation

    InsightCAE – Documentation

    The documentation is here: InsightCAE Manual. The sources of the LaTeX document can be found on Github: InsightCAE Manual (PDF). Installation The installation is described in the InsightCAE Manual in the section “Obtaining InsightCAE.”.

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  • InsightCAE – Die Idee

    InsightCAE – The Idea

    To use open-source software productively and efficiently for daily tasks, the automation framework InsightCAE by silentdynamics is provided. InsightCAE serves as a framework for the automated execution of analysis procedures. The goal is to provide interfaces to all tools and simulation programs required for a specific calculation task. Our additional service: individual open-source projects.

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  • InsightCAE Case Builder für thermische Simulationen

    InsightCAE Case Builder for Thermal Simulations

    Preparation and case setup for thermal simulation with open-source software such as OpenFOAM, Elmer, etc. Our software InsightCAE enables fast and automated pre- and post-processing for robust heat spread simulation. Installation of InsightCAE software including OpenFOAM on Windows and Linux machines, implementation of software add-ons, provision of computing resources (HPC), and support ensure fast and reliable

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Maritime Hydrodynamics

  • Virtueller Schleppkanal

    Virtual Towing Tank

    We also perform simulations with our programs on your behalf. Please check our price list to find out the costs.

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  • Seegangsverhalten

    Ocean behavior

    The analysis of wave load calculation is typically performed using potential flow codes. It involves the calculation of Response Amplitude Operators (RAOs) for all degrees of freedom. From these RAOs, accelerations, velocities, motions, and other parameters are computed at various locations. The simulations are carried out using the open-source tools PDstrip or NEMOH. The required input is compatible with

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  • Hochgeschwindigkeits-Gleitboote

    High Speed Planing Craft

    The simulation of high-speed planing ships is a challenge with VOF methods. This is because several numerical problems occur at high speeds. We have implemented solutions for this and are able to deliver reliable results in a short time at low cost.

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  • Schiffswiderstand

    Ship resistance

    With our InsightCAE Framework, we offer fully automated ship resistance calculations using exclusively open-source CFD software. This not only eliminates software license costs, but also enables users with little specialized knowledge to perform the rather complicated CFD analyses thanks to the automation.

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Turbomachinery and Propellers

  • Propellerentwurf

    Propeller design

    We perform basic performance analysis and design of turbomachinery using state-of-the-art CFD methods. The entire analysis workflow is fully automated in the InsightCAE framework and uses only open source software. This enables very cost-effective simulations, short turnaround times and easy integration into automated optimization frameworks.

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  • Faserverbund-Propellerflügel

    Fiber composite propeller blade

    Propellers with blades made of fiber composite materials (e.g., CFRP or GFRP) are flexible. During design, the deformation of the blades under operating load must be taken into account. We have developed a software solution to perform the necessary CFD simulations with fluid-structure coupling using OpenFOAM and Code_Aster.

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  • Kavitation

    Cavitation

    Cavitation is a limiting phenomenon for turbomachinery operating in fluids. CFD simulation is the most reliable method for predicting the onset of cavitation and its effects on machine performance.

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  • Propulsionsanalyse

    Propulsion Analysis

    After determining a propeller open water curve using CFD or another calculation method, further analysis, e.g. propulsion analysis, is required to predict the propulsion performance for a specific vessel. We have developed analysis software solutions for seamless integration into the design process, relying exclusively on open source software.

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Thermodynamics

  • InsightCAE Case Builder für thermische Simulationen

    InsightCAE Case Builder for Thermal Simulations

    Preparation and case setup for thermal simulation with open-source software such as OpenFOAM, Elmer, etc. Our software InsightCAE enables fast and automated pre- and post-processing for robust heat spread simulation. Installation of InsightCAE software including OpenFOAM on Windows and Linux machines, implementation of software add-ons, provision of computing resources (HPC), and support ensure fast and reliable

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  • Gewässer als Energiereservoir

    Bodies of water as energy reservoirs

    Discharge of cooling water from a heat pump into the water environment in winter and summer. Thermal simulation of the heating of the water body and the ground. Design of the inflow geometry and determination of the maximum volume flows for optimum mixing.

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  • Gasgenerator

    Gas generator

    For the propagation of compressible flows with compression shocks in technical components. The influence of compression or expansion, the use of special gases and their equations of state as well as the influence of external cooling and heating on the heat propagation can be simulated stationary and transient.

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  • Solarkollektoren

    Solar collectors

    Determination of heating using solar collectors with different solar irradiation, outside temperatures and wind speeds. Design of the collectors with determination of the volume flows and pressure losses.

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  • Gebäudeklimatisierung

    Building air conditioning

    Simulation of temperature distribution and air conditioning of rooms and halls. Visualization of thermal bridges, overheating under the influence of wind direction and solar radiation as well as ensuring room and hall ventilation through targeted optimization of ventilation by means of numerical simulation.

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  • Induktive Heizung

    Induction heating

    Simulation of inductive heating for heating technical components with different materials (2D/3D) including the environment. Stationary / transient heat propagation with the coupling of Elmer and OpenFOAM in our InsightCAE software.

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  • Gekoppelter Wärmetransport – Conjugate Heat Transfer

    Coupled Heat Transfer – Conjugate Heat Transfer

    In some simulation problems, not only heat transfer within the fluid itself is important, but also heat transfer in the adjacent solid. In such cases, a coupled simulation of heat propagation between the solid and the fluid (CHT – Conjugate Heat Transfer) must be performed. We are proficient in such simulations using our open-source tools, such as OpenFOAM. For rapid optimization of heating and cooling performance via

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  • Wärmetransport

    Heat transfer

    Stationary and transient 3D simulation of heat propagation in complex components made of different materials. Cooling and heating of components to determine critical heat flows, required cooling loads or e.g. avoidance of thermal stresses. Optimization of component geometries through automated geometry creation and simulation processes.

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  • Ausbreitung von Gasen in der Umwelt

    Dispersion of gases in the environment

    Gases escaping in the event of an incident (light, heavy) are assessed using CFD, taking into account the nearby and distant environment. Stationary and transient concentration fields show the critical dispersion and its influence at different wind directions. The use of specially developed transient inflow boundary conditions in atmospheric boundary layers enables high reliability of the simulation results.

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  • Kühlung elektronischer Bauteile

    Cooling of electronic components

    With 3D simulations, a thermal analysis is performed for cooling various components (electronics, light sources). By quantifying heat radiation and heat conduction, as well as free and forced convection in different cooling concepts, functionality is ensured even during the development process.

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Hydrology

Strength and Structure

  • Klebeverbindungen

    Adhesive bonds

    Similar to bolted joints, adhesive joints can also be taken into account in FEM models. We have chosen a modeling technique that also enables a sufficiently detailed evaluation of the stresses within the adhesive layer.

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  • Festigkeitsanalyse

    Structural Strength Analysis

    We have more than 10 years of experience in working with the finite element (FEM) code Code Code_Aster for e.g. static and transient analyses with volumes, beams or shells, contact problems, bolted connections, natural frequency analyses.

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  • Faserverbund-Propellerflügel

    Fiber composite propeller blade

    Propellers with blades made of fiber composite materials (e.g., CFRP or GFRP) are flexible. During design, the deformation of the blades under operating load must be taken into account. We have developed a software solution to perform the necessary CFD simulations with fluid-structure coupling using OpenFOAM and Code_Aster.

    Read more…